AVIA
Specific vacuum coating system for large-area 3D substrates

Are you looking for spe­cial­ized equip­ment for de­pos­it­ing func­tional coat­ings on trans­par­ent 3D ge­om­e­tries for aer­o­space ap­pli­ca­tions such as an­ti-fog coat­ings, de-ic­ing, EMI shield­ing, IR shield­ing, UV pro­tec­tion, or elec­tro­chrom­ic func­tion­al­i­ty?

Our ad­vanced phys­i­cal va­por de­po­si­tion (PVD) so­lu­tions are en­gi­neered for the ex­act­ing de­mands of aer­o­space op­tics, en­abling high-per­for­mance coat­ings on large, curved trans­par­ent sur­faces and free-form ge­om­e­tries such as can­o­pies. 

Us­ing a syn­chro­nized mul­ti-ax­is mo­tion sys­tem, you can uni­form­ly coat large, com­plex cur­va­tures and three-di­men­sion­al sub­strates from the in­ner and out­er sur­face, de­pend­ing on sub­strate po­si­tion­ing, to en­sure con­sis­tent op­ti­cal coat­ing thick­ness and low scat­ter across domes, can­o­pies, lens­es, and oth­er non-pla­nar sur­fac­es.

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With in­-situ tar­get or pro­cess-head ex­change, trans­par­ent con­duc­tive ox­ides, me­tal­lic lay­ers, and even or­gan­ic lay­ers can be de­pos­it­ed di­rect­ly onto the in­ner or out­er free-form sur­fac­es of com­po­nents. The sub­strate and coat­ing sur­fac­es can al­so be op­tion­al­ly pre- and post-treated as re­quired, with­out the need to re­fix­ture the com­po­nents. This en­ables the pre­cise place­ment of con­duc­tive or re­flec­tive lay­er stacks on parts with chal­leng­ing ac­cess and ge­om­e­tries.

Com­plex coat­ing pro­cess­es are de­fined by im­port­ing CAD/CAM mod­els to gen­er­ate tai­lored de­po­si­tion rec­i­pes and even grad­ed lay­er pro­files. Of­fline pro­gram­ming with col­li­sion de­tec­tion stream­lines pro­duc­tion set­up, re­du­ces risks to parts and tool­ing, and ac­cel­er­ates qual­i­fi­ca­tion cy­cles.

We pro­vide the ap­pro­pri­ate coat­ing equip­ment to car­ry out these tasks and sup­port the de­vel­op­ment and pro­duc­tion of free-form aviation trans­parencies.

Would you like to learn more? Explore the content below or contact us.

Deposition of optical coatings on large, curved 3D geometries

by means of a multi-axis motion system

Deposition of complex layer stacks

by in-situ pro­cess de­vice ex­change

Importing of CAD/CAM data

for com­plex coating reci­pes & grad­ed coat­ings

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Alexander Wemme

Industry Manager Space & Aviation I EnergyVON ARDENNE GmbH

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